Top Unite Provides the Hybrid Injection Molding Machine to the World-Famous Plastic Industry Company
The famous plastic industry company purchases Top Unite hydraulic hybrid injection machine
Top Unite provides a 250ton hybrid injection molding machine to a world-famous plastic industrial company. In this case study, the injection molding machine is upgraded the injection unit for getting more injection pressure and installed a mold with over 1000 cavity of bb bullet, by the powerful injection force it prevents the short shot problem to the products. Due to the stability and sturdy structure of the clamping that can resist the force of injection, therefore the product’s parting line is controlled in a range of 6.01 to 6.03mm and this will help to reduce the working-time in the grinding process to raise the yield.
INJECTION MOLDING MACHINE HELPS CUSTOMER BREAKES THE ORIGIONAL PRODUCTION CAPACITY
This Taiwan-based company has been in the toy industry for over 2 decades, they produce hundreds of ton BB bullet and selling worldwide every year. According to experience in using other injection molding machines from Taiwan, they believe producing 700 cavities in a single cycle is the limit of the industry. For breaking this limit, they start to search for other high-performance injection molding machines.
Through the introduction, the customer knows that Top Unite injection molding machine has the ability to produce more than 1,000 pieces of BB bullet in a single cycle, and won't affect the injection stability due to the increase in production capacity. Moreover, the parting line of the product is not obvious, reducing the subsequent grinding time. When the customer has known this message, he contacts Top Unite.
The reason why Top Unite injection machine achieves the demand of customer.
Top Unite injection molding machine uses the material FCD-600 nodular cast iron as mold platen, the tensile strength is around 600 - 750N/mm², and thicken platen; always maintain mold platen to its original shape even if under the high injection speed and pressure condition. In this way, always make sure that the product parting line is less obvious, and by reducing the grinding time of the prdocut to increase the yield.
The customer becomes a long term partnership with Top Unite
"Your injection molding machine must be done well, otherwise, I will only buy this one time," the owner said to Top Unite. After several communications, the customer has a deeper understanding of our injection machine and deepens the trust of each other. Top Unite service team is always keeping in mind the customer's recommendations and needs, fortunately, we successfully reach all the requirements by the customer at the first transaction. After the first order in 2015, they purchase an injection molding machine from us every single year. Top Unite is not only making a deal for once but also a permanent partner.
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Top Unite launches medium and large-size Hydraulic Injection Molding Machines ranging from 180ton to 750ton. It comes with a high-performance electro-hydraulic control system, by the German Bosh Rexroth solenoid, and a proportional pressure relief valve (both with Lvdt). We use a double fixed displacement vane pump to provide hydraulic pressure and flow source make these two pumps confluent, which gives an advantage to boots up the speed of the machine to raise the production output.
Medium and large size Hybrid Injection Molding Machine
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The 180ton to 750ton medium and large size Hybrid Injection machine equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.