Plastic Injection Molding Machine for Automotive Industry
Auto-parts made by hybrid injection molding machine
Plastic injection molding machines for the automotive industry are characterized by high response and stability control. The machine could show its high-repeatability even if under an extreme injection situation. Therefore Top Unite injection machine has a stellar performing in the automotive industry to produce complicated plastic parts and upholstery.
In the automobile industry, the light-weight component is a trend to save the consumption of fuel nowadays. Manufacturers use engineering plastic parts contains glass fiber to replace the conventional metal parts. The auto-parts required a precision size of its structure; some of these parts related to the safety issue, therefore the CAPA makes a strict standard to stipulate to auto-parts. Besides the standard set by the CAPA, there are more details requested such as the outward appearance cannot have burrs, sink, and so on.
The benefits of plastic injection machine to apply in the auto-parts production industry
To deal with this high-standard checking point, Top Unite provides the solutions by high-quality injection machines. Top Unite injection machine has precision control at the injection and dosing, high-response time for the injection and dosing valve opening time from 25 to 45ms, and 10 to 25ms to close. These advantages help to maintain every single shot volume's stability that makes the final product could always keep the size in the tolerance. Consequently, it's easy to achieve the injection parameters set up by the user.
The engineering plastic belongs to hard material, in the injection setting, needs high-pressure to inject the material into the mold. If the platen cannot resist the high pressure from the injection, the platen will come to bending or deforming that causes the burrs of the products. Top Unite injection machines by using FCD-600 nodular cast iron platen could resist high injection pressure and speed to prevent causing the burrs that help you to raise your yield.
Top Unite provides precision plastic injection molding machines.
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Small Size Hydraulic Plastic Injection Molding Machine
EH Series (50~140 TON)
The 50ton to 140ton Small-size Hydraulic Plastic Injection Molding Machine comes with an electro-hydraulic control system by the Rexroth solenoid and proportional pressure relief valve (both with Lvdt). The high-response hydraulic pressure and flow control system can quickly changeover to every injection stages command given by the user is needed. The hydraulic power resource is from the induction motor coupled with a vane pump, it is more capable of producing long hold pressure time (more than 60sec) products. If you need more detail of product information or buying consultation, please contact us.
Small Size Hybrid Plastic Injection Molding Machine
EH-DS Series (50~140 TON)
Small size Hybrid Injection Plastic Machine range from 50ton to 140ton equips the servo energy saving system, which achieves an outstanding energy-saving effect. The Hydraulic system with a rapid response and pressure output linear feature, easy to reach every requirement given by the user. Our Injection Machines can provide stable pressure when a high flow rate is required during the production. It saves energy during the low pressure output and the product cooling. Comparing with the conventional hydraulic system, it saves 60% energy consumption. It has a perfect pressure curve repeatability, and still keep the advantage of conventional hydraulic system, that has the ability to keep the pressure at 140kg/cm2 at least 30 sec. with low oil flow, it gives a huge competitiveness of thick products to prevent shrink, bubblers, jetting, etc. If you need more detail of product catalog, please reach out to us.
Medium and large size Hydraulic Plastic Injection Molding Machine
EH Series (180~750 TON)
Medium and large-size Hydraulic Plastic Injection Molding Machines ranging from 180ton to 750ton has the mainly hydraulic system configures an Electro-hydraulic proportional system to control the oil flow and pressure. It has responsive and high-consistency features. Via the Lvdt spool receives the feedback signal and modifying output, lets the users get a hydraulic pressure closer to the actual situation, and helps the users grasp the control of injection parameters. The power resource is from a double fixed vane pump. The main hydraulic system can provide a high-flow source via pumps' confluent, which gives an advantage to booting up the speed of the machine.The traditional-hydraulic system has two features, one is high-pressure resistance, and second is it can provide a long holding time. So the traditional injection machine is more suitable for making thick parts, transparent parts, products that require a smooth surface, or materials that need high-pressure holding. If you need more detail of product information or buying consultation, please contact us.
Medium and large size Hybrid Plastic Injection Molding Machine
EH-DS Series (180~750 TON)
The Hybrid Plastic Injection molding machine (180ton to 750ton medium and large size) equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.