Menu

Successful Project

Plastic Injection Molding Machine Project

Plastic Injection Molding Machine Project

Using Plastic Injection Molding Machine to improve quality

More
Hybrid plastic injection molding machine

Hybrid plastic injection molding machine

Provide The Hybrid Plastic Injection Molding Machine to The Famous Factory.

More

Taiwan's Well-Known Bottle Cap Producer Purchasing Plastic Injection Molding Machine

We provide high-performance injection machines and complete after sale service that create high repurchase rate

Hybrid Plastic Injection Molding Machine Helps Bottle Cap Producer Increase Capacity
Hybrid Plastic Injection Molding Machine Helps Bottle Cap Producer Increase Capacity

A Taiwan based plastic bottle cap manufacturer specially dealing in producing 5 GAL bottle cap and exports to Japan. The motivation of the replacing machine is due to the high maintenance fee of the all-electric injection machine; the guest starts to search the same performance injection machine from Taiwan.

This bottle cap product originally produced by a high performance, precision, rapid and low energy consumption all-electric injection machine. The machine now is on its last leg although it works fine. The malfunction of the machine began more frequently and the owner doesn't want to settle any malfunction anymore. Therefore the owner comes to replace with the same performance and affordable injection machine to his mind.

Top Unite provides a testing machine that meets all customer's requirements and makes a purchase order be placed successfully
According to the purchasing injection machine experience from other Brands 3 years ago. This machine doesn't work perfectly in the massive production until now, sometimes the product gets shrink, but when the operator increases the pressure and speed parameters of the injection it causes flashes. Even the injection machine original producer cannot solve problems. Therefore, the owner inquires of the Plastic Commercial Guild about which injection machine that could meet his demand. After, the customer called for us and request for the trial of Top Unite Injection Machine.
During the process of trial, Top Unite achieving the production standards set by the customer, the performance is excellent in terms of injection speed, operational stability, and precision, beside the production capacity and product quality are also quite satisfactory to the customers. After that, the customer immediately ordered the EH-DS series 180ton hybrid injection molding machine from Top Unite.
The injection machine is 180ton of clamping force, adopted TOSHIBA servo motor as its energy-saving system, coupled with the customized barrel exclusively for producing PP material to prevent the product causes black spots. The max injection speed reaches 238mm/s, 330mm/s assisted by the accumulator. The clamping proportional solenoid valve increases the stability of the mold opening position even if under in a high-speed active condition, to make sure the robot vacuum sucker taking out the products successfully in every single cycle.
Why Top Unite is affirmed by customers, creating a high repurchase rate
1. Top Unite provide professional consultant assistance
Top Unite is attached importance to the communication of customers. Besides understanding the request of the guest and the production purpose, we provide solutions according to our profound actual experiences for different plastic industries to help your production line reaches in peak condition.
For customers who come from abroad, develop new products or require other automated production equipment, Top Unite could assist in product testing to ensure that the purchased machines can be successfully mass-produced.
2. Top Unite has an in time and highly professional engineering team.
During installing our service team assisted the technician of the robot to transplant the equipment to the new machine, test all the functions make sure it matches the injection machine successfully. Then connect the USB drive loading all the parameters into the controller, adjust the robot vacuum sucker take-out position, the new injection machine has joined the massive production line only spent an afternoon.
3. The injection molding machine provided by Top Unite has the following characteristics, therefore it can be quickly put into production.
∎ Because all the EH-DS series are closed-loop systems, every motion of the machine is monitored by the pressure and position transducer, all the data from the transducer will feedback to the driver of the servo motor then correct the pressure output. Thus every parameter gave by the operator will be conducted correctly.
∎ The rapid reaction of switching the machine motion, this helps to raise the yield rate. For example, the switching position from injection to holding pressure is quite important, it will affect the product cause flashes when switching too late and shrink too early.
∎ The precise control of the clamping, in a high-speed condition the mold opening position always keeps in at the same position, it helps the robot vacuum sucker to hold the product more quickly and apparently shortens the cycle time of the production.
Related Products
  • Small Size Hybrid Plastic Injection Molding Machine - Top Unite launches small size Hybrid Injection Machine range from 50ton to 140ton.
    Small Size Hybrid Plastic Injection Molding Machine
    EH-DS Series (50~140 TON)

    Small size Hybrid Injection Plastic Machine range from 50ton to 140ton equips the servo energy saving system, which achieves an outstanding energy-saving effect. The Hydraulic system with a rapid response and pressure output linear feature, easy to reach every requirement given by the user. Our Injection Machines can provide stable pressure when a high flow rate is required during the production. It saves energy during the low pressure output and the product cooling. Comparing with the conventional hydraulic system, it saves 60% energy consumption. It has a perfect pressure curve repeatability, and still keep the advantage of conventional hydraulic system, that has the ability to keep the pressure at 140kg/cm2 at least 30 sec. with low oil flow, it gives a huge competitiveness of thick products to prevent shrink, bubblers, jetting, etc. If you need more detail of product catalog, please reach out to us.


  • Medium and large size Hybrid Plastic Injection Molding Machine - High Performance Servo Energy-Saving Plastic Injection Molding Machine.
    Medium and large size Hybrid Plastic Injection Molding Machine
    EH-DS Series (180~750 TON)

    The Hybrid Plastic Injection molding machine (180ton to 750ton medium and large size) equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.