The Multi-Action Plastic Injection Molding Machine Achieves The Goal Of Extremely Short Production Cycle
To assist a food container manufacturer build efficient injection molding production lines
The customized high-performance compound action plastic injection machine successfully met the South African food container manufacturer’s expectation for maximum production capacity. It not only realized the production of 4 seconds per cycle but also fully demonstrated stability in high-speed production. The injection position is always accurate, and the excellent performance amazes customers.
CUSTOMER BACKGROUND AND CASE DESCRIPTION
This client is from South Africa Johannesburg, a large professional plastic container factory, the usage of their products is from industrial to food-grade. Recently, they received a large order is about a yogurt cup which demands a million pieces per month, and they want to increase a new injection molding machine to deal with the new order. Finally, they found us on the internet and tell us that they want to reach the output products at least a million pieces per month with spend least cost.
PROFESSIONAL TECHNICAL SUPPORT TO REALIZE THE PERFECT INJECTION MOLDING SOLUTION
After the evaluation by our technical team, the key to shorten cycle time is during plasticizing. Consider the thickness of the product is only 0.40mm, technically by using a chilling machine we can omit the cooling time to get a more quickly cycle. Therefore, we set another servo motor to separate the whole cycling stage, one is in charge of the injection unit, the other one is the clamping unit. After the injection stage, this setup can help the injection machine in doing mold-opening and plasticizing at the same time to get the best cycle stage combo that achieves the shortest molding time.
This injection machine is standard with 140 tons of clamping, with a high-speed injection unit that reaches 380mm/s injection speed. To the refit part, in addition to the previously mentioned servo motor to control mold-clamping, the other parts strengthen the platen, oil circuit redesign, and modify the PLC program. During the countless times of the trial, finally, we achieve a 4sec cycle time of production.
CUSTOMER FEEDBACK
This cooperation experience left a deep impression on the customer, not only affirmed the performance of the TOP UNITE injection molding machine but also gave a very high comment of the professionalism and dedicated work attitude to our technical team. The client promises TOP UNITE is the first choice for purchasing injection molding machines in the future.
(If you need more detail of this machine, please mail us.)
- The multi-action injection machine realized the production of 4 seconds per cycle.
- The multi-action injection machine realized the perfect injection molding solution
- The multi-action injection machine fully demonstrated stability in high-speed production.
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